Debate Did the VTT "Spline Lock" Crank hub slip?

fmorelli

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"Supposedly" tested? Like the photos were a hoax?

Let the people that are customers worry about their product relationship with the vendor - it's not anyone else's problem to solve.

Filippo
 

veer90

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"Supposedly" tested? Like the photos were a hoax?

Let the people that are customers worry about their product relationship with the vendor - it's not anyone else's problem to solve.

Filippo

I don't think he's saying the photos were fake. Sometimes the test methodology used can be incorrect. Not speculating either way, will wait for the official teardown reports from Ghassan.

A recent example - MMP and BMP port injectors flow the same, the MMP injectors were tested at 72 psi instead of a more realistic 43 psi of BMP's injectors, so they can be marketed as 1000cc to look better. Wrong test was used for the application.
 

Torgus

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I don't think he's saying the photos were fake. Sometimes the test methodology used can be incorrect. Not speculating either way, will wait for the official teardown reports from Ghassan.

A recent example - MMP and BMP port injectors flow the same, the MMP injectors were tested at 72 psi instead of a more realistic 43 psi of BMP's injectors, so they can be marketed as 1000cc to look better. Wrong test was used for the application.

Exactly, just like the "stock hub would not even read on the Rockwell scale" wrong test was used for the application and referenced.
 

DCook

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So since this option is out of the window, and the maximum psi is out of stock, what about tig welding a crank hub & oil gear to the crank, and hanging the chains prior to installing the crank and bolting it down? Then its bolted and welded....obviously it would be balanced where needed...just a thought?
 

Payam@BMS

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So since this option is out of the window, and the maximum psi is out of stock, what about tig welding a crank hub & oil gear to the crank, and hanging the chains prior to installing the crank and bolting it down? Then its bolted and welded....obviously it would be balanced where needed...just a thought?

Gintani makes a nice piece as well, are they out of stock?
 
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Oct 24, 2016
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Whoah! "supposedly tested"? Let's not go crazy with jumping to conclusions here. Definitely tested, as in:

-10 months of bench/concept testing
-900+ whp shop car install
-hundreds of 2-step launch tests
-30+ 1/4 mile runs (including one that's 0.3 mph slower than Ghassan's fastest run, while our car weighs 800 lbs more... meaning much more load to get the car moving!)
-174 mph 1/2 mile pass

We're still running the same production quality Spline Lock on the car after all that testing.

As for the comment about the Rockwell scale... that's just troll fodder. We went to https://thermo-fusion.com/ for our composition and Rockwell testing, we could have of course dropped down a scale to get hardness but what's the goal? The reason for measuring? We needed to establish that a delta existed. For our testing purposes, the stock hub was so soft on the same setting used for the nose of the crank and our hub that it didn't register. This is pass/fail criteria, the actual value doesn't matter, the fact that it's much softer does. Don't major in the minors.

On to productive discussion: We have asked Ghassan for the hub back so we can inspect it. In the picture we saw, it looked nothing like test hubs we managed to slip during early development samples. We'd expect to see significant metal transfer from a splined object installed with an interference fit. I.e. usually we would expect to see the softer material between the splines of the much-harder spline lock. We have asked for pictures of the crank and are still waiting on them.

The other issue that we're aware of is that the complete solution was not utilized. I.e. there are 2 main mechanisms of hub slip. The spline lock takes care of the first (friction discs slippage), the other mechanism is the bolt backing out due to high vibes. Our comments on that front are two-fold; first, the CBC was not utilized on this build, which isn't good. The second is that the VAC damper was used... which we have found is associated with extremely high vibrations when you spin the motor up. How high of vibes? High enough to vibrate flywheel bolts loose with blue locktite and 100 ftlbs on them. This is why we took it off of our car. We wrote about this in past threads/forum posts.

We are not here to discuss the merits or specifics of the ATI damper issue, maybe in another thread. We simply found in our testing that it caused excessive vibrations at high RPM and we removed it for that reason. Our vibration issues subsequently went away. We did tell Ghassan this very thing before the event and suggested they not run the damper. They said they needed it for the timing marks, so it was run with no crank bolt capture. A complete solution is always recommended. Spline lock and CBC together are that complete solution.

Chris
 

doublespaces

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I won't be adding any other remarks, but I think we should at least get an analysis of what has occurred. If they tear it down and the spline lock hasn't moved, you guys are going to look absurd for jumping the gun. Just wait and lets see? Goodness, lol
 

Rob09msport

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Even if it slipped shit happens nothing is perfect ,but now with more info it's already at the point where instructions werent followed so vtt is kinda in clear. Everyone who messes with custom stuff knows the risk when we adapt and push limits. Now if this was just a reg fbo build I'd be more worried about using said product like I incorrectly assumed at first. Once I saw the specs of the build I realized it was no big deal.
 

gmagnus7

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Even if it did slip, for how extreme Ghassan and VTT's builds are I don't think anyone driving it on the street would have anything to worry about. But we'll see what their conclusion is. I still think it's a cheap and cost effective way to prevent it for like 99% of people out there.

My guess is the bolt backed out with the ATI damper and since it's not technically fixed to the crank, it got loose and still slipped but who knows.
 

doodlebro

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you guys are going to look absurd for jumping the gun

I don't think you're fully contemplating the context. This is VTT, they have one of the worst reputations as a vendor. Speculation in this case is pretty well justified.

They also have no PR team but desperately need one. Best thing they could do is keep mum until they get everything in order as to why this failed.
 
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veer90

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I don't think you're fully contemplating the context. This is VTT, they have one of the worst reputations as a vendor. Speculation in this case is pretty well justified.

They also have no PR team but desperately need one. Best thing they could do is keep mum until they get everything in order as to why this failed.

The original intent was to just start a discussion not stir the pot - since I'm interested in updates with any crank hub fix. I've researched the issue a lot after spinning the hub on my car.

But I completely agree with this post. lmao
 
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kayzrx82

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I think everyone is jumping the gun before we have an pictures or confirmation from Ghassan about what happened. There is no doubt that it slipped given the dampener marks are not correlating with piston 1 at TDC. The question left was if the Harmonics from the ATI dampener caused the bolt to back out or something else broke causing the dampener marks to not correlate with the pistons 1 at TDC.

Slippage of the hub is more related to quick transitions in rpm and not so much HP related. There are cars at stock level that have slipped.

If the ATI dampener is producing this much vibration into the crank, why hasn't this been addressed sooner and why is it still being sold for the n54? I would like to hear from ATI concerning that issue.

Either way more information is needed. Im hoping this was a bolt that backed out.
 
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DCook

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Gintani makes a nice piece as well, are they out of stock?
Dont see it listed, only f8x m3/m4.

I still would like to know anyway since I'll be dailying and driving the living shit out of my car on 32+ lbs. The last thing i need is a hub slippage lol. And im theres a few others out there that dont post, like i usually do, who may be curious.
 

doublespaces

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The original intent was to just start a discussion not stir the pot - since I'm interested in updates with any crank hub fix. I've researched the issue a lot after spinning the hub on my car.

But I completely agree with this post. lmao
You should start a new thread then. This thread is marked as a promotion thread where its sole purpose is to promote a product.

EDIT: Thread moved to the Octagon, feel free to continue the discussion separate from the Promo thread. Notice how this thread has the "Debate" prefix. The prefix establishes the purpose of the thread, anything else is considered off-topic.

If you are familiar with places such as reddit, the flairs and thread tag prefixes are taken seriously. Prefixes here have mostly been optional however I will be refining the word choice on them and they will be taken more seriously moving forward.
 
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SlowE93

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"Supposedly" tested? Like the photos were a hoax?

Let the people that are customers worry about their product relationship with the vendor - it's not anyone else's problem to solve.

Filippo
Whateverman
I almost bought one of these. I guess it would have been better to buy one, let it fail, fuck up my motor, then get your permission to post on the matter ? GTFO !

I don't think he's saying the photos were fake. Sometimes the test methodology used can be incorrect. Not speculating either way, will wait for the official teardown reports from Ghassan.

A recent example - MMP and BMP port injectors flow the same, the MMP injectors were tested at 72 psi instead of a more realistic 43 psi of BMP's injectors, so they can be marketed as 1000cc to look better. Wrong test was used for the application.
Exactly

Whoah! "supposedly tested"? Let's not go crazy with jumping to conclusions here. Definitely tested, as in:

-10 months of bench/concept testing
-900+ whp shop car install
-hundreds of 2-step launch tests
-30+ 1/4 mile runs (including one that's 0.3 mph slower than Ghassan's fastest run, while our car weighs 800 lbs more... meaning much more load to get the car moving!)
-174 mph 1/2 mile pass

We're still running the same production quality Spline Lock on the car after all that testing.

As for the comment about the Rockwell scale... that's just troll fodder. We went to https://thermo-fusion.com/ for our composition and Rockwell testing, we could have of course dropped down a scale to get hardness but what's the goal? The reason for measuring? We needed to establish that a delta existed. For our testing purposes, the stock hub was so soft on the same setting used for the nose of the crank and our hub that it didn't register. This is pass/fail criteria, the actual value doesn't matter, the fact that it's much softer does. Don't major in the minors.

On to productive discussion: We have asked Ghassan for the hub back so we can inspect it. In the picture we saw, it looked nothing like test hubs we managed to slip during early development samples. We'd expect to see significant metal transfer from a splined object installed with an interference fit. I.e. usually we would expect to see the softer material between the splines of the much-harder spline lock. We have asked for pictures of the crank and are still waiting on them.

The other issue that we're aware of is that the complete solution was not utilized. I.e. there are 2 main mechanisms of hub slip. The spline lock takes care of the first (friction discs slippage), the other mechanism is the bolt backing out due to high vibes. Our comments on that front are two-fold; first, the CBC was not utilized on this build, which isn't good. The second is that the VAC damper was used... which we have found is associated with extremely high vibrations when you spin the motor up. How high of vibes? High enough to vibrate flywheel bolts loose with blue locktite and 100 ftlbs on them. This is why we took it off of our car. We wrote about this in past threads/forum posts.

We are not here to discuss the merits or specifics of the ATI damper issue, maybe in another thread. We simply found in our testing that it caused excessive vibrations at high RPM and we removed it for that reason. Our vibration issues subsequently went away. We did tell Ghassan this very thing before the event and suggested they not run the damper. They said they needed it for the timing marks, so it was run with no crank bolt capture. A complete solution is always recommended. Spline lock and CBC together are that complete solution.

Chris
Wtf is it with everyone taking shit outta context ? Read the whole sentence. I said to the extreme. If, and I say ........IF it did fail, then it wasnt tested to the actual EXTREME.
 

doublespaces

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then it wasnt tested to the actual EXTREME.

Well, when you think about the word 'extreme' or relative and absolute 'extrema' in the context of an engineering problem, they absolutely could have done testing at the extremes, those range of values are determine using some other analysis.

However if you are thinking about the literal extreme, as much as worldly possible, then you haven't done enough testing until you've applied the force of a supernova to the end of a wrench.
 

fmorelli

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I don't think he's saying the photos were fake. Sometimes the test methodology used can be incorrect.
Let's assume your read on the commentary for a moment. Was the test approach not shown and explained to us on thread when the product was released? Was there not discussion on the testing prior? There were several pages of discussion and I don't recall anyone having issues specifically with testing:
https://www.spoolstreet.com/boards/threads/vtt-spline-lock-crank-hub-solution-now-available.4213
https://bmw.spoolstreet.com/threads/vtt-spline-lock-crank-hub-solution-now-available.4216/

So let's press in, shall we? Maybe people would like to go back and read the original posts on testing, and supply some well-thought commentary - bonus to people with actual ME and materials testing experience? I'd be interested - more interested than strawman suppositions. Or we can wait for Ghassan and VTT to try and figure out what actually happened, though I realize that's no fun for some.

Filippo
 

Rob@RBTurbo

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Everyone, please calm down :D, this is a full blown "street" race car, racing involves breaking parts and building things better, we are still working with Tony to find out what happened and how to prevent it. No speculations please, all we know is that the hub slipped about 20*, our ATI damper was set TDC with the crank at TDC, after the burn out and the car dying, we pushed the car back to the pit, put piston one at TDC and the damper was not at TDC which was an indication of hub slippage. We do not know why the hub slipped, we will do our best so that VTT and our selves can provide better products to the community as a whole.

Pretty clear the bolt didn't back out, aka the primary cause of hub slips. As if the bolt had backed out the underlined portion would read "The bolt backed out, which is why the hub slipped." Now that we can readily deduce that the bolt didn't back out, it maybe fair to accept what was suggested by us and some others at product intro... that is that the splined hub does NOT dig deeper when challenged and that it merely adds some level of "vice grip" style force internally to the crank to help component adhesion. Not a bad thing but certainly not an end all be all, and also one that should have been more thoroughly tested.

I think what is bewildering to some was this comment as well made from Chris at VTT:

Chris@VargasTurboTech said:
It'll break things before it slips, you're talking HUGE torque well beyond anything we're seeing on this platform. Bolt is stock and is intended to stretch by design. Add CBC for a complete solution that addresses both primary and secondary causes of slipped hubs.

Removal q answered above.

With this said the lingering question should be that so did it slip... or did it break? Really sounds like it just simply slipped. Now we are sure eventually it'll all get worked out to some degree, or improved, etc.; it is just sad that a proclaimed 150 units have been sold that now maybe less than desirable from what had been advertised. It only has taken a 4 month wait for this eyebrow raise, and if that was not posted to FB it may have never.

During development with the spline lock install on our car, we believed we slipped the hub MULTIPLE times at the track on multiple occasions. Every time we got the car back to the shop and did some inspecting, the hub was indeed NOT slipped, and we had discovered other issues that had caused the problem. I'd get a text from Tony... "I think I slipped the hub, WTF" and then a day or two later "Good news, hub didn't spin, bad news, I broke XYZ". We have yet to see a single spline lock slip and have sold well over 150 of them now, I would say prob 50% installed, and our car is running one at over 900WHP.

Chris

The problem with all of this is that you are in another state, and you are basing things from what you are told from one very unscrupulous man. For years when challenged on VTT GC reliability, you'd always say "They are great, Tony is on his first set still and they have been through hell and back!". A couple years later, we had to call on you out and then there was "An industry wide wheel failure"; which still seems to be ongoing for that matter (and it certainly isn't VTT telling any of us anything about it). We are sure Tony was and still is on his first set though, he'd tell you that after all.

I said it a several months back, will copy it back in here:

Ultimately things like this take many samples, many variables, and much time to see how they are going to pan out. A single vendor using the splined solution successfully for 8+ months could be just as good as another vendor using the OEM setup successfully for 8+ months; or in other words be worth no more than the paper the idea is printed on. As always items like this are best tossed out to a group of guys who truly are pushing the envelope, immediately, and all of the time. Give this group of guys a year+ with it, and if they all have positive feedback along with extreme performance results to back it then that would be some compelling evidence. Until then if you want something that is truly a positive lock and a no-nonsense anti-slip sort of product; the Maximum PSI is going to be the way to go. Sometimes you get what you pay for (whether time or money or both) out there, other times you are simply beta testing.

At this point it would be a good idea to let the 75-150 installed splined hubs ride in the field, hopefully some big dogs are running them. Give it a bit of time and if the Ghassan car is an anomaly and all others are great, there is something to be said for that. But if more and more pop up then look out, even if it is one more I'd pull the plug on sales immediately. In the meantime it could behoove you to be a bit less sure about what it is your selling (and advertise accordingly), especially when you just do not know 100%.

Rob
 
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veer90

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Let's assume your read on the commentary for a moment. Was the test approach not shown and explained to us on thread when the product was released? Was there not discussion on the testing prior? There were several pages of discussion and I don't recall anyone having issues specifically with testing:
https://www.spoolstreet.com/boards/threads/vtt-spline-lock-crank-hub-solution-now-available.4213
https://bmw.spoolstreet.com/threads/vtt-spline-lock-crank-hub-solution-now-available.4216/

So let's press in, shall we? Maybe people would like to go back and read the original posts on testing, and supply some well-thought commentary - bonus to people with actual ME and materials testing experience? I'd be interested - more interested than strawman suppositions. Or we can wait for Ghassan and VTT to try and figure out what actually happened, though I realize that's no fun for some.

Filippo

No strawman here. The hub slipped when it was advertised as not supposed to be possible. I'm just as curious as Ghassan, VTT, to figure out what happened here. That's why I said test methods "can be incorrect" instead of "were not correct". We don't know.

I've read the posts and I'm familiar with the test methods used. In engineering school we had lab assignments with a Rockwell hardness tester, so I'm familiar with how to operate those also.
 
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Panzerfaust

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I don't think you're fully contemplating the context. This is VTT, they have one of the worst reputations as a vendor. Speculation in this case is pretty well justified.
VTT's reputation is really no worse than others these days. Most of the flack they get comes from people on FB brand new to the platform who's only "experience" with VTT is reading decade-old arguments between Tony and Rob. For many of us who've been around for a while, theres plenty of VTT parts that are widely used, sought after, or were wanted for the platform from day one that no one else offers to this day. Whether that be a metal valve cover, the oil cap breather, an excellent all-in-one customizable CC solution, being the first to offer true TD04 sized turbos or Garrett turbos, being the first with any (functional especially) DI-only fueling solutions- VTT did it and has not only gained but deserves respect from any unbiased consumers.

Every company has had their failures or has a handful of complaints due to the whole "quiet majority, loudest minority" effect - people complain about Motiv's products (usually because they dont keep their electrical system maintained), about VS being a scammer (not realizing it's a one man operation selling 100% custom parts and hes primarily just an enthusiast himself), etc. Shit, on FB people complain about MHD being 'unreliable' because they get misfires after switching to it and running a more aggresive map than JB4 map 1 or 2, not realizing that "hey, maybe my car could use some maintenance", not to mention people thinking that burble is unsafe and MHD owes them a new turbo or engine when the user enabled it. Pure gets shit for being expensive or not getting close to making advertised HP numbers even when pushed. VRSF gets shit for being Chinese made or cloning company's products. RB gets shit for making essentially the same exact turbos now that he did in 2009. It's like companies on this platform can only do one-two of the following things because of the consumer base;
A. Keep making new offerings because they want to, yet potentially risk some of their reputation for doing so if something goes wrong or the user had unrealistic expectations or the product owner is at fault for any issue (MMP, Motiv, VTT, EoS, MHD)
B. Make limited quantities of higher-end or experienced hyper-enthusiast parts or custom designs without much regard for low cost or mass sales (EoS, DocRace, VS, several things in the MMP, PR and even VAC lineups)
C. Stick to easy-to-use, easy-to-make mass-produced simple parts that dont require much if any specific R&D and can sometimes be sourced or made from places that are used as a bad word by competition and some consumers (VRSF, BMS [with the exception of the JB4 to an extent], Fuel-It!, BMP)
D. Only ever offer a very small handful of successful but simple products that unfortunately might have taken years to accomplish, or are potentially sold at a high markup which could make the companies sales die down eventually (Fuel-iT!, BMP, RB Turbo, Pure, FTP, COBB

The companies that push boundaries and bring *new* things to the platform will have a failure on a product here and there as that's the nature of the beast when you're on un-treaded land. So what if it's VTT this time around? What if the hub failure *was* due to something other than the Splock spinning, is it still a bad part? If the Splock itself is the failure point, what if this is the only Splock that ever spins? Is it a bad part because of a bad company, or could it be that the combination of being on a full-blown racecar and running other parts that are contraindicated are the reason behind it? These are all rhetorical questions of course because I know how blind hate and the echochamber are on this platform - if you already dislike a company nothing will change most people's mind. But FWIW I've seen several people with built motors who went the Splock route already, including BMS who used it without issue at the semi-recent 1/2 mile event iirc. @Payam@BMS or @Terry@BMS can probably clarify that for you, and I also think @GhassanAutomotive has shipped several built motors with the Splock installed - any issues there yet guys?
I think everyone is jumping the gun before we have an pictures or confirmation from Ghassan about what happened. There is no doubt that it slipped given the dampener marks are not correlating with piston 1 at TDC. The question left was if the Harmonics from the ATI dampener caused the bolt to back out or something else broke causing the dampener marks to not correlate with the pistons 1 at TDC.

If the ATI dampener is producing this much vibration into the crank, why hasn't this been addressed sooner and why is it still being sold for the n54? I would like to hear from ATI concerning that issue.

Either way more information is needed. Im hoping this was a bolt that backed out.
Actually, if you've been around on the various different N54 forums for a while youd know the ATI dampener has been shown to cause issues several times to the point where I believe some vendors stopped even carrying it altogether and it became harder to find. I can think of two reasons why ATI would continue to sell it - one being profit, especially since they're the only ones who offer such a thing. Two, it might be that the Dampener doesn't cause issues for lower-power vehicles or that it's negative impact isnt felt by vehicles that arent at the top of the rev range for long periods of time - most BMW enthusiasts are either backroads-corner-chasers, AutoX drivers, or road course racing which would most likely mean more time is spent in the low to mid RPM range and not using large turbos or extra high revving when being pushed. Unlike those cars, a drag built car is going to see mid RPMs at their lowest during the launch, and high-mid to tip-top RPMs for the other 90% of the time.

Good on you though for realizing we need pictures and info from Ghassan and/or VTT before jumping to any conclusions on either side. No it's not a pinned crank or hub where it would be a bit more likely to stop any hub slip but still. Motiv ran Jake's all-out, giant ST and nitrous E90 just on stock slip disks for years without issue until very recently. Considering my understanding of how metallurgy, interference fitting and splining is, + the uniqueness of this build all together I'm still giving the SPLOCK the benefit of the doubt at this point.