Alright so where I left off was being stuck with axles, bushings and no Ohlins wrenches. All of this has been resolved.
First up, the diff bushings...
My bushing kit didn't have a large enough cup for the rear bushing so I got creative with a 3" PVC coupler and a piece of wood:
I proceeded to clean up the diff and get closer to reinstallation time... The diff cleaned up well!
I got the Powerflex purple bushings in place and tackled getting the axles removed followed by installation of the M3 axles...
Getting the axles in was no joke. Passenger side went in with minimal dead blow hammering but the driver side was multiple days of beating them in with a wood block... I started with a dead blow but had to use a 5lb sledge. The axle eluded me for a couple weeks. Then I found out there was a tool to pull the axles into the hub!
Alright. Axles are in, bushings in place. Then came the diff itself!
Sketchiest install, ever. I was terrified this entire time and struggled struggle struggled to get the mounts to line up. What a freaking pain. Got everything torqued up which was another absolute nightmare.
I ran into plenty of issues with attaching the axles and realized I had the wrong distribution plate for the bolts on the drive shaft. I got those plates ordered and cleaned up the shaft itself:
Painted it to ensure it stayed in nice condition. Those welds are fantastic! Thank you
@LMB335is for helping with the shaft shortening, such a great job.
Ohhhh yeah.
At this point I got the driveshaft plates in and got that installed.
Perfect length! Pain in the ass to torque but it's in!
Then I started with my diff lockdown kit that I had 'customized' for the 335i with M3 diff from
vwetish on N54Tuning and to install the mount... the diff needs to be dropped.
But... that's in now...
At this point I need to get the diff reinstalled and the exhaust hung. Then interior, coding, tire shredding!
Since I love pain, I also decided to redo my Ohlins setup with a rebuild from
@barry@3DM ... It seems out of scope for this thread, but I will say the quality of his work has blown me away and I found all sorts of problems with my original setup (including ripped AKG rear lower mounts). I can't wait to experience it rebuilt! I have pictures, if anyone is interested.