I have been watching this thread and want to clear some things up before it spins out of control with speculation...
You are absolutely right, in the beginning, due to uncertainty, we were considering any flashing of the TCU as something that would void our warranty. We have since begun to reconsider that stance with a few conditions since this will obviously remove the transmission's ability to protect itself (i.e. misfires due to pinging the torque limiters). If you choose to use xHP, it will be your responsibility to keep your power level within our transmission's calibrated power rating.
Through reading out our calibration from the TCU and comparing it to what the xHP flasher has control of, Clemens and I have been able to determine with a high level of certainty that the xHP flasher cannot access the area of the TCU that contains our custom calibration so it should not have any adverse affect on how we have calibrated the transmission.
You are right again in your statement that we have built in a factor of safety and increased spectrum of usage in where we have rated these units. Our rating of 30% increase in torque capacity over the stock configuration correlates to ~715wtq and is, in itself, a bit on the conservative side without taking into consideration the power levels we actually calibrated them at. We hardly think that $4,500 for a built and custom calibrated unit is unreasonable especially when a remanufactured stock unit is over $5,500. As I have stated in other threads, if your power goals exceed the 715wtq power level, our transmission solution is not for you.
We, too, have increased clutch plates throughout the entire transmission but not at the detriment of clutch bind which can and will effect shift quality. Any time you add clamping capacity by changing dynamic coefficients of the friction material or adding clutch plates, a custom calibration is absolutely necessary to compliment and optimize these changes. Again, to reiterate, we use 2 different machines to calibrate our units, one for the valvebody itself and one for the entire transmission as a unit (the loaded trans dyno cell). These machines cost upwards of $150k USD so very few shops have this kind of ability. This is the same calibration method BMW uses.
You are somewhat correct in stating our calibration does more that the xHP flash although what we are doing is on different sides of the fence so to speak. There is really no comparison because we are accessing and changing values in tables in 2 different areas of the TCU. In theory, xHP will enhance our calibration in the sense that you can fine tune exactly how you want it to shift and removing the torque nannies on the DME side will benefit the guys pushing the power levels to the limits of our calibration.
So, in conclusion, Propulsive Dynamics will not automatically void the warranty for using xHP but we also expect our customers to be responsible in how they treat their equipment. If you are reckless and consistently super-exceed the designed power specifications of any system, you are going to have a bad day.
Also a note of significance; we are working with Chris@Motiv and Clemens@xHP to develop a xHP flash that will compliment our custom calibration for those that want to push the limits of our transmissions. Hopefully this will be done before mass production of the clutches and bushings is complete so this topic of concern will be avoided altogether.
I'm happy to address any other questions and/or concerns you guys might have.